“Milling Cutters” refers to the tools typically designed for milling operations in machining centers. Their work is to remove the material from the workpiece through their movement in the machine or directly from the shape of the cutter in the machine. These are rotatory tool cutters made of steel and are mainly used to shape metal surfaces in the milling machine industry. Therefore, you can perform entire machining operations with the help of “Milling Cutters Manufacturers.”
Types of Milling Cutters
Milling Cutter Manufacturer produces cutters of various shapes and sizes. Some of the commonly used milling cutters are-
- Slab Mill Cutter– It removes considerable material from the workpiece. It is also used in gang milling operations on manual or horizontal milling machines. Sometimes, they are replaced by cemented carbide mills, also known as tipped-face mills.
- Roughing End Mill Cutter– It utilizes a wavy tooth form of cut present on the periphery. These teeth quickly remove a large amount of material from the workpiece. It produced a rough surface after removing material from the workpiece. They are famously called “Ripper Cutters.”
- End Mill Cutter– It is also called “Face Mill Cutter.” Its cutting edges are present along the sides because they always cut the workpiece either in a horizontal or vertical direction at a specific depth. It performs efficiently.
- Ball Cutter Mill– Its shape is similar to slot drills except for the endpoint, which has a hemispherical shape. Ball Cutter Mills are ideal for shaping the workpiece into a three-dimensional contoured structure. It also adds a radius to lower the stress concentration between two perpendicular shapes.
- Side and Face Cutter Mill– These are specially designed uniquely. The cutting teeth are on the sides throughout the circumference of the tool. These are available in various diameters and widths depending upon the applications of the tool. This tool is one of the earliest milling cutters developed in the nineteenth century.
- Hollow Mill Cutter– They look like pipes. They have thicker walls. The cutting teeth are present on the inside surfaces of the hollow mill cutters. These are mainly used in the manufacturing of screw machines.
Purpose of Milling Cutters
It is one of the most common manufacturing processes used to date. It is primarily used in producing products that require a very high level of precision of different sizes. The production of these kinds of products is still prevalent in machinery shops and the manufacturing sector of the metalworking industry. Milling cutters are tools specifically designed for machining or shaping solid materials like metal and wood. These are used in various operations like slot cutting, threading, routing, and drilling.
Advantages
The milling cutters confer a vast number of advantages. These are-
- Automatic production of workpieces without any human intervention
- Flexibility in operations because it can be controlled through the computer for cutting and shaping purposes.
- Reduction of errors.
- Accurate cutting of workpieces.
- Customization facility
- They are cutting multiple pieces simultaneously.
- Affordable costs
- Confers a high degree of precision in the finishing of the product.
Final Words
With the help of milling cutters, the workpieces can be shaped easily with flexible customization. Multiple operations or tasks can be performed using these cutters at a fast rate and affordable price.