Milling Cutters
S.S. Tools is a pioneer and market leader for high accuracy Milling Cutters.
S.S. Tools manufacture accurate and long-lasting milling cutters for most tooth forms from standard involutes and sprockets to special splines, worm cutting, serrations, rack cutting, concave and convex form cutters etc.
With the help of recent design advancements and latest CNC equipment, all rack milling cutters are manufactured with high pitch accuracies.
Module (DP) Range: 1.5 – 25 Mod. (DP 16 –1)
Diameter Range: 50 – 300 mm
Accuracy: Certified class AA, A.
Materials: Conventional / PM High Speed Steels are available including: ASP 2060 / ASP 2052 / ASP 2030 / S390 / S290 / M35
Coatings: All types of PVD coatings are available including: Gold (TiN) / Futura Nano (TiAlN) / Alcrona (AlCrN)
Rack Milling Cutters
Accurate rack milling cutters are designed and made to produce high quality racks. The cutters are available in straight and helical gash designs with high pitch accuracies.
Involute Gear Cutter
Involute gear cutters are made to produce spur gears on milling machines. These are generally made in a set of 8 pieces covering the entire tooth range of gears.
Worm Milling Cutter
These are used for cutting threads on worm shafts using thread milling machines.
Special form Milling Cutters
Special form milling cutters are made to suit customer component requirements in varied nature. Most of the shapes such as convex, concave, radius and special thread form are covered under this.
Looking For Milling Cutter Manufacturers? S.S.Tools Is Here At Your Service
Every industry wants to get the best tools and cutters that will make their working efficient. So, by understanding all these requirements, S.S. Tools have come up with a wide range of products that can be used by the industry. Not only this, but we are also one of the leading manufacturers that are dealing in milling cutters manufacturing. The quality of the products provided is top-notch, and there is no doubt about this.
We have the best research and development team that is in the continuous process of designing something new and innovative for the organization that can further make the work of the industries easy. We are dealing with the different tools and equipment used in the industries to carry out different operations. All these tools and equipment are made from the latest technology that will ensure that the best quality of products is produced out.
All the comprehensive gear cutting tools like shaving cutters, master gears, hobs, and even the shaper cutters are the best in terms of quality and work. Moreover, the organization is into the manufacturing of customized tooling that will be very helpful for the gear industry in the long run.
The ultimate product range & the best quality of the products makes S.S. Tools stand out differently in the market. Whenever you need any such tooling, it will be great to contact the S.S. tools team to get more information on it, and you will surely be impressed by them.
Benefits of Milling Cutters
Milling cutters work for almost every machining process and have several good reasons for being present in all industries. For automotive, aerospace, or any manufacturing field, these machining tools come into play to offer the finest combination of efficiency and accuracy.
- Precision and Accuracy: Our Milling cutters are built with exact specifications in cutting dimensions, ensuring that all parts are cut by the most stringent tolerances imaginable for that application.
- Versatility: Milling cutters work for almost every machining process and have several good reasons for being present in all industries. When projecting simple grooves or complicated shapes, there are milling cutters so versatile that they are appropriate for just about any general project.
Features of Milling Cutters
Milling cutters possess many features that make them efficacious in any application.
- Material Choice: Milling cutters are made from high-speed steel (HSS) or carbide. Carbide is used for the manufacturing of extremely hard cutters that operate on harder materials. With this, the life of the tool and the performance of the cutting operation are enhanced.
- Cutting Edge Design: The shape of the teeth on a cutter becomes its distinguishing criterion for its performance. Straight or helical tooth designs affect the smoothness of cutting and cutting efficiency. The right choice is contingent upon the available task.
- Coatings: Thus, some milling cutters are coated with titanium nitride and titanium aluminum nitride to improve performance and prolong the life of cutting tools by reducing friction and wear while improving the quality of cutting.
Additional Must Notes
There are several important considerations for choosing the right milling cutter.
Machine Compatibility: While choosing a cutting tool, compatibility with the machine is of utmost importance. The appropriate cutter use on a particular machine will therefore avoid consequential issues stemming from tool wear or the damage of the machine.
Regular Maintenance: Outwardly, milling cutters will maintain performance with consistent checking, cleaning, sharpening, and caution against any implications of wear and damage, changing the cutter as it goes through different operations.
Operator Knowledge: Some practical aspects go into making the best use of the milling cutter. Knowing how to use it and also how to treat the problems that may arise will surely keep the smooth and safe running of your cutting jobs.
FAQ's
Milling cutters are cutting tools for the removal of material from workpieces. It means to rotate and cut basic shapes into the desired magnitude.
Milling cutters require regular cleaning and inspection for wear. They are to be sharpened when needed, which is crucial to store them properly against rust or damage.
Always wear safety goggles and gloves, and check the tools before use. Prepare the job before cutting.